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Evidence Guide: MEA412A - Pre-treat aluminium alloy surfaces

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEA412A - Pre-treat aluminium alloy surfaces

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare surfaces for application of chemical conversion coating

  1. The required pre-treatment task is identified from maintenance documentation and enterprise procedures
  2. Enterprise procedures and/or process specifications are used to identify required materials and tools
  3. Aircraft or component identification is matched with relevant maintenance documentation
  4. OHS requirements are identified and complied with and PPE is checked for correct fit and function
  5. Common surface soils are removed in accordance with enterprise procedures and/or process specifications
  6. Masking is completed on areas where pre-treatment is not required
  7. Aluminium alloy substrate is prepared for application of conversion coating in accordance with enterprise procedures and/or process specifications
The required pre-treatment task is identified from maintenance documentation and enterprise procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Enterprise procedures and/or process specifications are used to identify required materials and tools

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Aircraft or component identification is matched with relevant maintenance documentation

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

OHS requirements are identified and complied with and PPE is checked for correct fit and function

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Common surface soils are removed in accordance with enterprise procedures and/or process specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Masking is completed on areas where pre-treatment is not required

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Aluminium alloy substrate is prepared for application of conversion coating in accordance with enterprise procedures and/or process specifications

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Apply chemical conversion coating

  1. The correct environment for conversion coating application is established and maintained
  2. The applicable chemical conversion coating is applied
  3. Masking is removed and the aircraft or component is left in a suitable condition for the next task
  4. Completion of the pre-treatment process is documented in accordance with enterprise procedures
The correct environment for conversion coating application is established and maintained

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

The applicable chemical conversion coating is applied

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Masking is removed and the aircraft or component is left in a suitable condition for the next task

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Completion of the pre-treatment process is documented in accordance with enterprise procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Clean up work area and maintain equipment

  1. Material that can be reused is collected and correctly stored
  2. Waste material is removed and disposed of or stored in accordance with legislative, regulatory and enterprise procedures
  3. Equipment is cleaned in accordance with enterprise procedures or manufacturer's instructions
  4. Equipment is checked for serviceability and unserviceable items are dealt with in accordance with enterprise procedures
  5. Tools are cleaned and maintained in accordance with enterprise procedures
  6. Work area is cleaned and inspected for serviceable condition
Material that can be reused is collected and correctly stored

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Waste material is removed and disposed of or stored in accordance with legislative, regulatory and enterprise procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Equipment is cleaned in accordance with enterprise procedures or manufacturer's instructions

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Equipment is checked for serviceability and unserviceable items are dealt with in accordance with enterprise procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Tools are cleaned and maintained in accordance with enterprise procedures

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Work area is cleaned and inspected for serviceable condition

Completed
Date:

Teacher:
Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to pre-treat aluminium alloy surfaces in accordance with specified procedures while using the correct PPE and observing all relevant safety precautions and environmental protection processes.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The underlying skills inherent in this unit should be transferable across a range of pre-treatment tasks associated with aircraft and aircraft component aluminium alloy surfaces. It is essential that applicable processes, cleanliness requirements and safety precautions, including the correct use of PPE, and application of environmental protection procedures are fully observed, understood and complied with. Ability to interpret pre-treatment procedures and apply them in practice is critical.

Evidence of transferability of skills and knowledge related to pre-treatment is essential. This is to be demonstrated through application of conversion coatings to aluminium alloy surfaces across a range of aircraft and component tasks. The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards.

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements of the unit of competency are being achieved under routine supervision on a representative range of pre-treatment tasks. This shall be established via the records in the Log of Industrial Experience and Achievement or, where appropriate, an equivalent Industry Evidence Guide.

Context of and specific resources for assessment

Competency should be assessed in the workplace or simulated workplace using materials, tools and equipment specified in the maintenance manuals and applicable procedures. It is also expected that general and special purpose tools and ground support equipment would be used where appropriate.

Method of assessment

Guidance information for assessment

Required Skills and Knowledge

Required skills

Look for evidence that confirms skills in:

applying OHS procedures relating to pre-treatment of aluminium alloy substrates, including the selection and correct use of PPE

applying masking

preparing for chemical conversion coating

water break testing

application of specified pre-treatment process

water break re-testing

using MSDS

selecting and using applicable chemical conversion coating

correctly disposing of waste materials

cleaning and maintaining equipment and tools

Required knowledge

Look for evidence that confirms knowledge of:

relevant enterprise procedures and/or process specifications

OHS procedures relating to aluminium alloy pre-treatment processes, including PPE

how to obtain MSDS

types of masking and barrier materials

types of pre-treatment processes

environmental legislation and regulations relating to the storage, use and disposal of hazardous materials

Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Application of this unit may relate to:

Application of this unit may relate to:

scheduled or unscheduled maintenance

individual or team-related activities

Procedures and requirements

Refer to industry standard procedures specified by manufacturers, regulatory authorities or the enterprise

OHS requirements

OHS requirements are identified from relevant:

state/territory/Commonwealth OHS legislation, regulations and codes

procedures manual

safety manual

work instructions

maintenance organisation manual

MSDS

Defence regulations and instructions

standing instructions

Common surface soils

Common surface soils may include:

paint

dirt

grease

oils

fuel

adhesives

Legislative, regulatory and enterprise procedures

Legislative, regulatory and enterprise procedures may include:

state/territory/Commonwealth environmental legislation, regulations and codes for the storage and disposal of hazardous and toxic materials

MSDS

maintenance organisation manual

procedures manual

work instructions

relevant Defence regulations and instructions

standing instructions